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R/C 12 channels CPPM solution for Pixhawk, APM, controllers

@ravid824 wrote:

I have many R/C plans and copters that uses the Frsky receivers. All are operated with one radio transmitter. For some of the copters I needed more than 8 channels solution. I wanted to continue using the same radio transmitter that I love and keep using the CPPM receivers installed on the plans and drones. I couldn't find a good solution that fits my needs. I am an hardware and software engineer for more than 30 years and I developed many controllers and also wrote the firmware. So I decided to develop my solution described below.

I developed a solution which I called PPM merger which is a perfect solution to upgrade my transmitter/receivers to 12 channels PPM.
I thought that this solution might interest other R/C users and I am selling the solution on eBay (search for "PPM Merger"). The price is my cost price since I produced small quantities.
The document in the link below thoroughly describes the product and how to upgrade and set your radio controller with connection diagrams, as well as a few flight controller setting examples.
https://www.dropbox.com/s/bnu3j0wvz6ztciz/12ChannelsPPMsolution.pdf?dl=0
I will also provide any professional technical support as required.

Product Description
ER9X based RC transmitters such as Frsky Taranis , Turnigy 9X (the older models), Turnigy 9XR Pro, FlySky FS-TH9X, etc. support 16 RC channels, however, the transmitter modules such as FrSky DJT/DFT or OrangeRx DSMX/DSM2 only support 8 channels. Even though the RC transmitter can stream 16 channels, the transmitter modules ignore channels 9-16 and solely utilize channels 1-8.

The PPM Merger cascades two 8 channels receivers PPM streams (PPM1-IN and PPM2-IN) and generates a 12-channels PPM-OUT single stream (PPM can only support up to 12 channels).

The PPM-OUT is a clone of the input streams in the appropriate order, PPM2-IN channels 9-16 follows PPM1-IN channels 1-8. The sampling and replication of the PPM input streams is very accurate (0.5 uSec resolution).
The PPM merger also has 4 PWM ports that can be directly connected to servos (channels 9-12). These PWM signals are emitted in parallel to the PPM stream.

Using PPM Merger provides the following advantages:

  • Using your standard receiver/transmitter modules (the well-known Frsky D series or similar)

  • Save flight controller UART port
    Most flight controllers reserve the UART port for the S-BUS connection though there are limited UART ports. With a PPM connection, you are freeing the UART port for other important connections (telemetry, GPS, OSD, Radio telemetry etc.)

  • Fit 12 channels directly into the flight controller and leverage on flight controller capabilities to control channels 9-12 (such as gimbal servos and other transmitter switch controls)

  • Compatibility with different brands of transmitter/receiver sets

Image may be NSFW.
Clik here to view.

Compatibility

The PPM Merger was tested with several receiver types:

· Frsky 4Dr-II

· Frsky D8R-XP

· Different brands of PPM encoder module (convert any 8 PWM channels receivers to one CPPM signal). Check the link below for more info:

http://ardupilot.org/copter/docs/common-ppm-encoder.html

The PPM Merger module output stream was tested and run smoothly with the following flight controllers:

· Pixhawk (Arducopter 3.4)

· Naze32 (Cleanflight 1.13 and Betaflight)

· SP Racing F3 (Cleanflight 1.13)

Other technical specifications:

Supply voltage: 4-5.5V

Weight: 4 grams

PPM in sampling accuracy: 0.5 uSec

PPM out Replication accuracy: 0.5 uSec

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